{"id":889,"date":"2026-05-18T05:56:26","date_gmt":"2026-05-18T05:56:26","guid":{"rendered":"https:\/\/foragebaler.com\/?p=889"},"modified":"2026-05-18T05:56:26","modified_gmt":"2026-05-18T05:56:26","slug":"round-baler-chain-adjustment-lubrication","status":"publish","type":"post","link":"https:\/\/foragebaler.com\/tr\/round-baler-chain-adjustment-lubrication\/","title":{"rendered":"Yuvarlak Balya Makinesi Zincir Bak\u0131m\u0131: Gerginlik Ayar\u0131, Ya\u011flama ve De\u011fi\u015ftirme"},"content":{"rendered":"
Balya makinelerinde kay\u0131\u015flardan sonra en s\u0131k ar\u0131za yapan ikinci tahrik sistemi bile\u015feni zincirlerdir; ancak \u00e7o\u011fu sezon \u00f6ncesi bak\u0131m rutininde \u00e7ok daha az dikkat g\u00f6r\u00fcrler. Di\u015f atlayan, di\u015fliyi atlayan veya hasat s\u0131ras\u0131nda kopan bir zincir, daha sonra elde edilecek h\u0131z art\u0131\u015flar\u0131yla telafi edilemeyecek bir ar\u0131za s\u00fcresine neden olur. Bu k\u0131lavuz, balya makinesindeki her zincir tipini, a\u015f\u0131nman\u0131n atlamaya neden olmadan \u00f6nce nas\u0131l \u00f6l\u00e7\u00fclece\u011fini ve t\u00fcm sezon boyunca dayanacak gerginli\u011fin nas\u0131l ayarlanaca\u011f\u0131n\u0131 ele almaktad\u0131r.<\/p>\n
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Yuvarlak balya makinelerinde zincirler b\u00fcy\u00fck \u00f6l\u00e7\u00fcde g\u00f6r\u00fcnmez bir \u015fekilde \u00e7al\u0131\u015f\u0131r. Kay\u0131\u015f sistemi arka kapaktan g\u00f6r\u00fclebilir; rulmanlar ar\u0131zalar\u0131n\u0131 \u0131s\u0131 ve g\u00fcr\u00fclt\u00fcyle belli eder; ancak zincirler koruyucular\u0131n ve muhafazalar\u0131n i\u00e7inde \u00e7al\u0131\u015f\u0131r ve uzama ve a\u015f\u0131nma g\u00f6r\u00fcnmez bir \u015fekilde birikir. Bir zincir di\u015flide bir di\u015f atlad\u0131\u011f\u0131nda -sorunun ilk duyulabilir i\u015fareti- genellikle kabul edilebilir uzama s\u0131n\u0131r\u0131n\u0131n 1,5-2 kat\u0131na kadar uzam\u0131\u015f olur ve sadece gerilim ayar\u0131 de\u011fil, de\u011fi\u015ftirilmesi gerekir.<\/p>\n
Zincir ar\u0131zas\u0131n\u0131n operasyonel sonu\u00e7lar\u0131, \u00f6zellikle yuvarlak balyalama makinelerinde \u00e7ok ciddidir \u00e7\u00fcnk\u00fc zincirler, mahsul\u00fcn s\u0131ra halinden balyalama haznesine s\u00fcrekli ak\u0131\u015f\u0131 i\u00e7in gerekli olan toplama makaralar\u0131n\u0131, konvey\u00f6r sistemlerini ve rotor mekanizmalar\u0131n\u0131 \u00e7al\u0131\u015ft\u0131r\u0131r. Kopan bir toplama tahrik zinciri, toplama i\u015fleminin s\u0131ra halinde durmas\u0131 anlam\u0131na gelir; balya makinesi durmaz, mahsul akmaz, ancak olu\u015fum mekanizmas\u0131 devam eder - bu da yumu\u015fak, eksik bir balya \u00fcretir ve balyalama i\u015flemine devam edilmeden \u00f6nce manuel bir temizleme d\u00f6ng\u00fcs\u00fc gerektirir. Hava ko\u015fullar\u0131n\u0131n k\u0131s\u0131tl\u0131 oldu\u011fu bir d\u00f6nemde, zincirle ilgili her kesinti ger\u00e7ek hasat f\u0131rsat\u0131na mal olur.<\/p>\n
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Tipik bir sabit hazneli yuvarlak balya makinesi, her biri farkl\u0131 bir i\u015flevi yerine getiren ve farkl\u0131 y\u00fck ve kirlilik ko\u015fullar\u0131na maruz kalan \u00fc\u00e7 ila be\u015f ayr\u0131 zincir tahrik sistemine sahiptir. Her birinin amac\u0131n\u0131 ve a\u015f\u0131nma \u00f6zelliklerini anlamak, hangi zincirlere \u00f6nce bak\u0131m yap\u0131lmas\u0131 gerekti\u011fini belirlemeye yard\u0131mc\u0131 olur.<\/p>\n
\u0130\u015flev:<\/strong> \u015eanz\u0131man \u00e7\u0131k\u0131\u015f\u0131ndan volana veya ana tahrik miline g\u00fc\u00e7 aktar\u0131r. Balya makinesindeki zincirler aras\u0131nda en y\u00fcksek s\u00fcrekli y\u00fck\u00fc ta\u015f\u0131r.<\/p>\n A\u015f\u0131nma oran\u0131:<\/strong> Y\u00fcksek \u2014 bu zincir, her balya olu\u015fturma d\u00f6ng\u00fcs\u00fc s\u0131ras\u0131nda en y\u00fcksek PTO torkunu ta\u015f\u0131r. Yo\u011fun balyalama i\u015flemlerinde, her 2.500-4.000 balyada bir de\u011fi\u015ftirilmesi beklenir.<\/p>\n Ar\u0131za modu:<\/strong> Ba\u011flant\u0131 kopmadan \u00f6nce yan plakada yorulma \u00e7atlaklar\u0131 olu\u015fur; ba\u011flant\u0131larda kopmadan \u00f6nce g\u00f6zle g\u00f6r\u00fcl\u00fcr uzama meydana gelir. Burada d\u00fczenli ad\u0131m \u00f6l\u00e7\u00fcm\u00fc \u015fartt\u0131r.<\/p>\n<\/div>\n<\/div>\n \u0130\u015flev:<\/strong> Ana tahrikten veya \u00f6zel bir PTO tahrikli \u015fafttan gelen g\u00fc\u00e7le toplama t\u0131rm\u0131k makaras\u0131n\u0131 hareket ettirir. Y\u00fcksek h\u0131zda \u00e7al\u0131\u015f\u0131r ve mahsul kal\u0131nt\u0131lar\u0131na, toza ve toprak kirlili\u011fine maruz kal\u0131r.<\/p>\n A\u015f\u0131nma oran\u0131:<\/strong> Orta-y\u00fcksek risk \u2014 bitki kal\u0131nt\u0131lar\u0131ndan kaynaklanan kirlenme, pim-bur\u00e7 temas y\u00fczeylerinin a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nmas\u0131n\u0131 h\u0131zland\u0131r\u0131r. S\u0131k toprak temas\u0131 nedeniyle uzama 2,5%'ye ula\u015ft\u0131\u011f\u0131nda de\u011fi\u015ftirin.<\/p>\n Ar\u0131za modu:<\/strong> Ba\u011flant\u0131 ar\u0131zas\u0131ndan \u00f6nce bur\u00e7 a\u015f\u0131nmas\u0131 (i\u00e7 deli\u011fin uzamas\u0131). \u00d6l\u00e7\u00fcm yap\u0131lmadan tespit edilmesi zordur; atlama olaylar\u0131 ilk g\u00f6r\u00fcn\u00fcr belirtidir.<\/p>\n<\/div>\n<\/div>\n \u0130\u015flev:<\/strong> A\u011f sarma veya ip kolunu sarma d\u00f6ng\u00fcs\u00fc boyunca hareket ettirir. D\u00fc\u015f\u00fck h\u0131z ve y\u00fck alt\u0131nda aral\u0131kl\u0131 olarak \u00e7al\u0131\u015f\u0131r, ancak a\u011f sarma kal\u0131nt\u0131s\u0131 ve ya\u011flay\u0131c\u0131 madde kirlili\u011fine maruz kal\u0131r.<\/p>\n A\u015f\u0131nma oran\u0131:<\/strong> D\u00fc\u015f\u00fck - aral\u0131kl\u0131 \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc, s\u00fcrekli zincirlere k\u0131yasla \u00e7al\u0131\u015fma saati ba\u015f\u0131na \u00e7ok daha az stres d\u00f6ng\u00fcs\u00fc anlam\u0131na gelir. Genellikle balya makinesinin t\u00fcm hizmet \u00f6mr\u00fcnden daha uzun s\u00fcre, de\u011fi\u015ftirilmeden dayan\u0131r.<\/p>\n Ar\u0131za modu:<\/strong> A\u011f sarg\u0131 \u00e7\u00f6z\u00fcc\u00fclerinden veya UV \u0131\u015f\u0131nlar\u0131na maruz kalmadan kaynaklanan korozyon, ba\u011flant\u0131lar\u0131n sertle\u015fmesine neden olur. Sadece uzamay\u0131 de\u011fil, t\u00fcm ba\u011flant\u0131lar\u0131n serbest hareket kabiliyetini kontrol edin.<\/p>\n<\/div>\n<\/div>\n \u0130\u015flev:<\/strong> Do\u011fray\u0131c\u0131 sistemli balya makinelerinde \u00f6nceden kesilmi\u015f b\u0131\u00e7ak grubunu \u00e7al\u0131\u015ft\u0131r\u0131r. B\u0131\u00e7aklar devreye girdi\u011finde y\u00fcksek h\u0131zda \u00e7al\u0131\u015f\u0131r ve sert mahsul malzemesinden kaynaklanan \u015fok y\u00fcklerine maruz kal\u0131r.<\/p>\n A\u015f\u0131nma oran\u0131:<\/strong> Devreye girdi\u011finde y\u00fcksek seviyede kal\u0131r \u2014 mahsul malzemesinden kaynaklanan \u015fok y\u00fcklemesi, zincire sabit durumdaki tasar\u0131m y\u00fck\u00fcn\u00fc a\u015fan darbe kuvvetleri uygular. B\u0131\u00e7ak sistemi di\u015flilerinin hizas\u0131n\u0131 kontrol edin, \u00e7\u00fcnk\u00fc merkezden uzak a\u015f\u0131nma bu zincir a\u015f\u0131nmas\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde h\u0131zland\u0131r\u0131r.<\/p>\n Ar\u0131za modu:<\/strong> Di\u015fli \u00e7ark\u0131ndaki a\u015f\u0131nma (kancal\u0131 di\u015f profili olarak g\u00f6r\u00fcn\u00fcr) ve zincirin uzamas\u0131 ayn\u0131 anda meydana geliyorsa, her ikisine de ayn\u0131 anda m\u00fcdahale edilmelidir, aksi takdirde yeni zincir a\u015f\u0131nm\u0131\u015f di\u015fli \u00e7ark \u00fczerinde erken a\u015f\u0131nacakt\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n <\/p>\n Zincir uzama \u00f6l\u00e7\u00fcm\u00fc, de\u011fi\u015ftirme karar\u0131 i\u00e7in kesin testtir. G\u00f6rsel incelemeye veya \"sarkma testine\" (zincirin gev\u015fek taraf\u0131na bast\u0131rma) g\u00fcvenmeyin; her iki y\u00f6ntem de de\u011fi\u015ftirme i\u015flemini tetikleyen kritik 2,5\u20133% uzama e\u015fi\u011finde zincirleri yakalamak i\u00e7in \u00e7ok hassas de\u011fildir. Do\u011fru y\u00f6ntem:<\/p>\n Zincir gerginli\u011fini giderin.<\/strong> Gergi makaras\u0131n\u0131 veya gergi mekanizmas\u0131n\u0131 tamamen gev\u015feterek. Gerilmi\u015f bir zincir, gerilim halkalar\u0131 serbest haldeki geometrilerinin \u00f6tesine gerdi\u011fi i\u00e7in do\u011fru \u015fekilde \u00f6l\u00e7\u00fclemez.<\/p>\n<\/div>\n 12 ard\u0131\u015f\u0131k ba\u011flant\u0131 se\u00e7in<\/strong> Zincirin en gergin (en \u00e7ok y\u00fcklenen) b\u00f6l\u00fcm\u00fcnde, yani genellikle tahrik di\u015flisi ile ilk avara di\u015flisi aras\u0131ndaki aral\u0131kta, y\u00fcklenen b\u00f6l\u00fcmler gev\u015fek b\u00f6l\u00fcmlere g\u00f6re daha h\u0131zl\u0131 a\u015f\u0131n\u0131r.<\/p>\n<\/div>\n Merkezden merkeze mesafeyi \u00f6l\u00e7\u00fcn.<\/strong> Birinci pimden 13. pime kadar (12 ba\u011flant\u0131 boyunca) \u00e7elik cetvel veya verniyer kumpas kullanarak \u00f6l\u00e7\u00fcm yap\u0131n. \u00d6l\u00e7\u00fcm\u00fc pim merkezinden pim merkezine yap\u0131n, i\u00e7 kenardan d\u0131\u015f kenara de\u011fil.<\/p>\n<\/div>\n Teknik \u00f6zelliklerle kar\u015f\u0131la\u015ft\u0131r\u0131n.<\/strong>Nominal 12 ba\u011flant\u0131 uzunlu\u011fu = zincir ad\u0131m\u0131 \u00d7 12. #50 zincir i\u00e7in (5\/8\u2033 ad\u0131m): 0,625 \u00d7 12 = 7,500 in\u00e7 nominal. 3% uzamas\u0131nda: 7,500 \u00d7 1,03 = 7,725 in\u00e7 \u2014 bu \u00f6l\u00e7\u00fcde veya daha \u00f6nce de\u011fi\u015ftirin.<\/p>\n<\/div>\n<\/div>\n <\/p>\nZincir Uzamas\u0131n\u0131 Do\u011fru \u015eekilde Nas\u0131l \u00d6l\u00e7ersiniz?<\/h2>\n
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